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Fusion Series Cameras

Multi-Spectral Cameras:  Dual-sensor prism technology

 

 

Jai Fusion Series mini banner

 

JAI’s Fusion Series uses dual-sensor prism technology to deliver imaging solutions that are both innovative and cost-effective.

Multi-spectral cameras perform both visible and near-infrared inspection simultaneously, by splitting incoming light to two separate imagers. This makes it possible to use a single camera to simultaneously inspect both visible elements and sub-surface defects or other information which is optimally detected at NIR wavelengths.

High Dynamic Range (HDR) cameras also split light to two separate sensors, but in this case, the imagers are used to provide two separate exposures which are then fused together in the camera or in post processing. In this way, details in both bright and dark areas can be properly captured, extending the camera’s dynamic range to nearly twice that of a standard CCD. Light Spectrum is Visible = NIR.

 

Two-In-OneEase-of-useHDR ImagesFlex -EYEApplicationsApplication Photos

Two-In-One Cameraad-080ge

Multi-spectral imaging technology allows users to replace multiple inspection stations with a single set up.

 

 

 

 

Ease-of-Use

JAI multi-spectral cameras offer ease-of use and lower equipment and maintenance costs.

 

 

Exceptionally Good HDR Images

The dual-sensor HDR design enables the capture of full linear high dynamic range image data without the image compression and noise found in typical single sensor HDR cameras.
The two image channels in the HDR camera can be analyzed separately or processed with image fusion algorithms to produce a dynamic range nearly double the normal CCD response.

 

 

Flex-Eye lets you leverage JAI´s versatile multispectral prism technology to choose the number of wavebands, the sensor resolution, and the exact spectral range of each channel.

Wavebands can be as narrow as 25 nm and can be situated exactly where you need them — anywhere within the visible and NIR spectral ranges from 405 to 1000 nm.

Sony Pregius CMOS sensors provide outstanding image quality and fast frame rates for your personalized multispectral solution. You can specify up to three separate wavebands at full resolution or use a Bayer sensor in the visible region for interpolation or to extract additional spectral information during post processing.

 

Fusion series cameras are ideal for application like:

  • Inspection of organic items such as fruit and vegetables.
  • Inspecting of currency and checks.
  • Textile and plastic inspection.
  • Circuit board inspection.
  • High-end security surveillance.
  • LED inspection, welding, glass inspection and solar panel manufacturing.
  • Monitoring of industrial furnaces or heated metal.
  • Traffic applications

 

Fusion in Action

Packaging Inspection – Bag of Almonds

 

fusion almonds

The visible channel lets you see the printing on the bag, while the NIR channel lets you see through the printing

Packaging Inspection – Blister Pack

 

fusion blister pack

The NIR channel lets you see the surface properties

Packaging Inspection – Bottle Cap

 

fusion bottle cap

The visible channel allows inspection of the logo print, while the NIR channel lets you see the surface scratches/defects

Food Inspection – Cocoa Beans with Alien Element (Stone)

 

fusion cocoa beans

The NIR channel allows you to locate the alien element (stone) easily

Food Inspection – Coffee Beans

 

fusion coffee

It is difficult to pick out the bad coffee bean in the color channel, the NIR channel allows this to be done easily

Food Inspection – Fruit

 

fusion fruit

Is the circled area in the first picture natural color variation or a sign of decay?  The NIR image reveals the answer – the darker patch is an early sign of decay!

PCB Inspection

 

fusion PCB

The visible channel (mono, in this case) shows components on the surface, while the NIR channels lets you see traces between PCB layers.

Packaging Inspection – Box with Salt Snacks

 

fusion pretzels

The visible channel lets you see the printing on the bag, while the NIR channel lets you see through the printing

Packaging Inspection – Bag of Japanese Sugar

 

fusion sugar

The visible channel lets you see the printing on the bag, while the NIR channel lets you see what’s inside

Textile Inspection

 

fusion textile

Pattern inspected in visible (monochrome) vs. foreign thread found in NIR

Fusion Series Camera List

Series Camera Type Model Resol. MP Sensor Frame Rate Interface Light Spectrum Cell Size Sensor PDF
FUSION

 

Area Scan, multi-spectral (2-CCD) FS-1600D-10GE 1440 x

1080

1.6 MP 1/2.9″ 226 10 Gbps Visible & NIR 3.45 µm x 3.45 µm 2XCMOS PDF
FUSION Area Scan, Multispectral FS-1600T-10GE-NNM 1440 x 1080 1.6 MP 1/2.9″ 213 10 Gbps GigE Vision 3-Bands Visible + NIR 3.45 µm x 3.45 µm 3XCMOS PDF
FUSION Area Scan, multi-spectral (2-CCD) FS-3200D-10GE 2048 x 1536 3.2  MP 1/1.8″ 123 10 Gbps Visible & NIR 3.45 µm x 3.45 µm 2XCMOS PDF
FUSION Area Scan, multi-spectral (2-CCD) FS-3200T-10GE-NNC 2048 x 1536 3.2 MP 1/1.8″ 107.2 10 Gbps Visible & NIR 3.45 µm x 3.45 µm 3XCMOS PDF
FUSION Area Scan, multi-spectral FSFE-1600D-10GE  Flex Eye 1440 x 1080 1.6 MP 1/2.9″ 226 10 Gbps 2 Custom Bands Visible + NIR 3.45 x 3.45 µm 2XCMOS PDF
FUSION Area Scan, multi-spectral FSFE-1600T-10GE Flex Eye 1440 x 1080 1.6 MP 1/2.9″ 213 10 Gbps 3 Custom Bands Visible + NIR 3.45 x 3.45 µm 3XCMOS PDF
FUSION Area Scan, multi-spectral FSFE-3200D-10GE Flex Eye 2048 x 1536 3.2 MP 123 10 Gbps 2 Custom Bands Visible + NIR 3.45 x 3.45 µm 2XCMOS PDF
FUSION Area Scan, multi-spectral FSFE-3200T-10GE Flex Eye 2048 x 1536 3.2 MP 107 10 Gbps 3 Custom Bands Visible + NIR 3.45 x 3.45 µm 3XCMOS PDF

 

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